Complex Management of Multi-Customer, Multi-Variant, and Small Batch Orders
The industry involves managing orders from multiple customers with diverse product variants and small batch sizes, resulting in intricate order and production management.
Strict Verification and Traceability for Materials and Work Orders
Ensuring rigorous verification and traceability of materials and work orders is critical, as any misstep can lead to quality issues and affect downstream processes.
Tail-End Management for Outsourced Orders
Managing the tail-end of outsourced orders is challenging. A precise strategy must be implemented to ensure that each work order has exactly one tail-end batch, avoiding multiple leftover items.
Low Yield Alarms and Die Attach Rate Control
Monitoring low yield at different process stages and controlling the die attach rate are essential for maintaining production quality and efficiency.
Batch Management Strategy for Testing
While packaging processes are typically conducted in small batches for flexibility, testing is often performed in larger batches. A strategic approach is needed to manage testing batches effectively.
Packaging Strategy to Address Mixing and Mispackaging Issues
Defining capacities for trays, boxes, and cartons is crucial to prevent issues like mixed or incorrect packaging, which can impact downstream processes and product delivery.
Sampling and First Article Management
The diverse sampling and first article management methods require systematic control to ensure orderly execution, which helps maintain product quality and compliance.
Shift Handover and Piece-Rate Wage Management
Issues related to piece-rate wages for production staff can be mitigated through systematic shift handover management, ensuring accurate and fair compensation.
Scenarios with Single Wafer Being Referenced by Multiple Work Orders
Managing situations where a single wafer is temporarily used by multiple work orders and consumed in different steps requires sophisticated tracking and control mechanisms.
Integration of Grinding and Packaging Processes
Addressing scenarios where multiple types of wafers are sliced and introduced into the packaging line, ensuring proper machine usage and sequence alignment.
Yield Control by BIN for Final Testing (FT)
Implementing yield control by BINs for FT test results (SYL/SBL) is essential for accurately categorizing and tracking product quality.
IGBT Automotive-Grade High-Volume Production Single-Item Flow Traceability
Achieving detailed single-item flow traceability in high-volume production of automotive-grade IGBTs ensures compliance with stringent quality standards and regulatory requirements.
