The global display manufacturing industry is facing the challenges of: a small number of diverse products, shorter product life cycle, friendly working environment (automation and remote control), manpower structure changes, environmental sustainability (energy efficiency and quality yield), MES system as a whole factory information construction and the connection of core systems.
Comprehensive product line (SPC/RTD/RMS), system and inter-system collaboration mechanism is perfect and stable, each system can be operated independently, reducing maintenance costs and the burden of system maintenance.
RTD highly automated assembly line production in addition to improve production efficiency, reduce labor costs, and directly greatly reduce the degree of personnel in advance. Avoid unnecessary personnel safety accidents.
Real-time management of material life and safety stock on the line warehouse and machine, preventing expiration and waste, and reducing production costs in the factory.
The server supports multiple operating systems and provides a full range of interface solutions to cope with a variety of external system technologies. High-availability architecture, support for horizontal expansion, nodes can be added and deleted on demand.
MES system provides Dummy piece trial production, automatic re-engineering according to defects and other mechanisms to ensure product quality and win the trust of customers.
Provide a new programming model APF, visualization Tora type pull existing services , easy for non-developers to understand the code writing process and logic .
System Message Handling Module
Data Archiving
Dynamic Object Management
Interface Module
Timed Task
Application Function Module
Challenges ahead: retrospectively transferring large volumes
Solution Description
Mega transfer refers to the process of transferring MicroLED chips from the growth substrate to the target substrate or display panel. In the MicroLED display panel manufacturing process there will be multiple transfers, in order to solve the problem of multiple transfer traceability, glorysoft’s leading research and development of macro transfer traceability overall solution, and applied for the relevant patents.
Challenges
Large inspection file: the size of inspection file in traditional Display industry is about xxKB, and the inspection file of huge transfer scenario is 600M-1TB.
Push file size: The test results are pushed to the downstream devices with a large file size.
Complexity of traceability: multiple transfers, multiple repairs.
Clustered Data Structure and complex joint query : complex traceability, complex associative relationships, high performance requirements.
Mega Chart Generation: Million/Ten Million Heat Map Generation.
Solution Advantages
Fast file parsing: 600M file parsing time of 1 minute, saving more than 1 hour compared with traditional programs.
Efficient document generation: 30 seconds for the generation of ten million data documents, saving more than 1 hour compared with the traditional program.
Complex query efficiency: big data platform tens of billions of data queries millisecond response.
The solution is full-featured: Jumbo DFS + Jumbo Parsing + Big Data Platform + Big Data Application.
Solution Architecture
